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Strange issues after upgrading from FW 1.16 to 1.17c with Delta

Posted by Treito 
Strange issues after upgrading from FW 1.16 to 1.17c with Delta
January 15, 2017 05:59AM
Hello,

I got strange issues with the new firmware. Homing the towers was extremely fast. After homing the z was lowered by about 120mm and even during the homing the z-height was extremly lowered before rehitting the end-stops. Autoleveling and the new G29 worked fine. Starting a print resulted in extremely retraction of the filament and the effector was way too close to the y-tower.
Any ideas?

Best regards,

Sven

; Configuration file for Duet 0.6 (firmware version 1.16)
; executed by the firmware on start-up
;
; generated by RepRapFirmware Configuration Tool on Sun Dec 25 2016 16:06:25 GMT+0100 (Mitteleuropäische Zeit)

; General preferences
M111 S0 ; Debugging off
M501
G21 ; Work in millimetres
G90 ; Send absolute coordinates...
M82 ; ...and extruder moves
M555 P2 ; Set firmware compatibility to look like Marlin
M665 R94 L217 B90 H285 ; Set delta radius, diagonal rod length, printable radius and homed height
M666 X0 Y0 Z0 ; Put your endstop adjustments here, or let auto calibration find them

; Endstops
M574 X2 Y2 Z2 S1 ; Define active high microswitches
M558 P4 X0 Y0 Z0 H5 F120 T18000 ; Set Z probe type to switch, the axes for which it is used and the probe + travel speeds
G31 P500 X0 Y0 Z-0.25; Set Z probe trigger value, offset and trigger height

; Drives
M569 P0 S0 ; Drive 0 goes backwards
M569 P1 S0 ; Drive 1 goes backwards
M569 P2 S0 ; Drive 2 goes backwards
M569 P3 S1 ; Drive 3 goes forwards
M92 X100 Y100 Z100 E160 ; Set steps per mm
M566 X1200 Y1200 Z1200 E1200 ; Set maximum instantaneous speed changes (mm/min)
M203 X18000 Y18000 Z18000 E1200 ; Set maximum speeds (mm/min)
M201 X1000 Y1000 Z1000 E1000 ; Set accelerations (mm/s^2)
M906 X1300 Y1300 Z1300 E1300 I40 ; Set motor currents (mA) and motor idle factor in per cent
M84 S30 ; Set idle timeout

; Heaters
M143 S260 ; Set maximum heater temperature to 260C
M305 P0 T100000 B3950 H-10 R1000 ; Set thermistor + ADC parameters for heater 0
M305 P1 T100000 B3950 R1000 ; Set thermistor + ADC parameters for heater 1

; Tools
M563 P0 D0 H1 ; Define tool 0
G10 P0 X0 Y0 ; Set tool 0 axis offsets
G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C

; Network
M550 PDelta ; Set machine name
M540 PBE:EFgrinning smileyE:AD:0E:E0 ; Set MAC address
M552 P192.168.178.17 S1 ; Enable network and set IP address
M553 P255.255.255.0 ; Set netmask
M554 P192.168.178.1 ; Set gateway

; Fans
M106 P0 S0 I0 F500 H-1 ; Set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned off

; Custom settings are not configured
M572 D0 S0.15


Slicer: Simplify3D 4.0; sometimes CraftWare 1.14 or Cura 2.7
Delta with Duet-WiFi, FW: 1.20.1RC2; mini-sensor board by dc42 for auto-leveling
Ormerod common modifications: Mini-sensor board by dc42, aluminum X-arm, 0.4 mm nozzle E3D like, 2nd fan, Z stepper nut M5 x 15, Herringbone gears, Z-axis bearing at top, spring loaded extruder with pneumatic fitting, Y belt axis tensioner
Ormerod 2: FW: 1.19-dc42 on Duet-WiFi. own build, modifications: GT2-belts, silicone heat-bed, different motors and so on. Printed parts: bed support, (PSU holder) and Y-feet.
Ormerod 1: FW: 1.15c-dc42 on 1k Duet-Board. Modifications: Aluminium bed-support, (nearly) all parts reprinted in PLA/ ABS, and so on.
Re: Strange issues after upgrading from FW 1.16 to 1.17c with Delta
January 15, 2017 08:33AM
I have just upgraded to the 1.17c and I also have a delta 3D printer.
In my case all went fine, no issues. But than again, I have a Duet 0.8.5

Can it be, that you have accidentally replaced the homing or other important files?
Re: Strange issues after upgrading from FW 1.16 to 1.17c with Delta
January 15, 2017 08:35AM
Now downgrading by only "uploading" 1.16 FW-file and the printer works fine again.


Slicer: Simplify3D 4.0; sometimes CraftWare 1.14 or Cura 2.7
Delta with Duet-WiFi, FW: 1.20.1RC2; mini-sensor board by dc42 for auto-leveling
Ormerod common modifications: Mini-sensor board by dc42, aluminum X-arm, 0.4 mm nozzle E3D like, 2nd fan, Z stepper nut M5 x 15, Herringbone gears, Z-axis bearing at top, spring loaded extruder with pneumatic fitting, Y belt axis tensioner
Ormerod 2: FW: 1.19-dc42 on Duet-WiFi. own build, modifications: GT2-belts, silicone heat-bed, different motors and so on. Printed parts: bed support, (PSU holder) and Y-feet.
Ormerod 1: FW: 1.15c-dc42 on 1k Duet-Board. Modifications: Aluminium bed-support, (nearly) all parts reprinted in PLA/ ABS, and so on.
Re: Strange issues after upgrading from FW 1.16 to 1.17c with Delta
January 15, 2017 08:51AM
Treito, what do you have in your homedelta.g file?

Edited 1 time(s). Last edit at 01/15/2017 08:51AM by dc42.



Large delta printer [miscsolutions.wordpress.com], E3D tool changer, Robotdigg SCARA printer, Crane Quad and Ormerod

Disclosure: I design Duet electronics and work on RepRapFirmware, [duet3d.com].
Re: Strange issues after upgrading from FW 1.16 to 1.17c with Delta
January 15, 2017 08:57AM
; homedelta.g
; called to home all towers on a delta printer
;
; generated by RepRapFirmware Configuration Tool on Sun Dec 25 2016 16:06:25 GMT+0100 (Mitteleuropäische Zeit)

; Use relative positioning
G91

; Move all towers to the high end stopping at the endstops (first pass)
G1 X285 Y285 Z285 F1800 S1

; Go down a few mm
G1 X-5 Y-5 Z-5 F1800 S2

; Move all towers up once more (second pass)
G1 X10 Y10 Z10 F360 S1

; Move down a few mm so that the nozzle can be centred
G1 Z-5 F18000

; Switch back to absolute positioning and go to the centre
G90
G1 X0 Y0 F18000


Slicer: Simplify3D 4.0; sometimes CraftWare 1.14 or Cura 2.7
Delta with Duet-WiFi, FW: 1.20.1RC2; mini-sensor board by dc42 for auto-leveling
Ormerod common modifications: Mini-sensor board by dc42, aluminum X-arm, 0.4 mm nozzle E3D like, 2nd fan, Z stepper nut M5 x 15, Herringbone gears, Z-axis bearing at top, spring loaded extruder with pneumatic fitting, Y belt axis tensioner
Ormerod 2: FW: 1.19-dc42 on Duet-WiFi. own build, modifications: GT2-belts, silicone heat-bed, different motors and so on. Printed parts: bed support, (PSU holder) and Y-feet.
Ormerod 1: FW: 1.15c-dc42 on 1k Duet-Board. Modifications: Aluminium bed-support, (nearly) all parts reprinted in PLA/ ABS, and so on.
Re: Strange issues after upgrading from FW 1.16 to 1.17c with Delta
January 15, 2017 09:34AM
You homing file looks OK to me. Can you try the new firmware again? This time, power-cycle the printer and reload DWC when the firmware update has completed.



Large delta printer [miscsolutions.wordpress.com], E3D tool changer, Robotdigg SCARA printer, Crane Quad and Ormerod

Disclosure: I design Duet electronics and work on RepRapFirmware, [duet3d.com].
Re: Strange issues after upgrading from FW 1.16 to 1.17c with Delta
January 15, 2017 10:27AM
I guess there was a fault during upgrade. Everything seems to be fine now. I will do test print to check this.


Slicer: Simplify3D 4.0; sometimes CraftWare 1.14 or Cura 2.7
Delta with Duet-WiFi, FW: 1.20.1RC2; mini-sensor board by dc42 for auto-leveling
Ormerod common modifications: Mini-sensor board by dc42, aluminum X-arm, 0.4 mm nozzle E3D like, 2nd fan, Z stepper nut M5 x 15, Herringbone gears, Z-axis bearing at top, spring loaded extruder with pneumatic fitting, Y belt axis tensioner
Ormerod 2: FW: 1.19-dc42 on Duet-WiFi. own build, modifications: GT2-belts, silicone heat-bed, different motors and so on. Printed parts: bed support, (PSU holder) and Y-feet.
Ormerod 1: FW: 1.15c-dc42 on 1k Duet-Board. Modifications: Aluminium bed-support, (nearly) all parts reprinted in PLA/ ABS, and so on.
Re: Strange issues after upgrading from FW 1.16 to 1.17c with Delta
January 15, 2017 12:28PM
The G29 command is still failing. I used a "M557 R50 S15" before and the effector was moving to its physical limits. After the emergency stop the homing also failed as the Y-tower was way triggered before the other ones.
After printing and homing all, sometimes the A, B and C axes are not homed anymore directly after the homing command?
Really strange, but good looking prints.


Slicer: Simplify3D 4.0; sometimes CraftWare 1.14 or Cura 2.7
Delta with Duet-WiFi, FW: 1.20.1RC2; mini-sensor board by dc42 for auto-leveling
Ormerod common modifications: Mini-sensor board by dc42, aluminum X-arm, 0.4 mm nozzle E3D like, 2nd fan, Z stepper nut M5 x 15, Herringbone gears, Z-axis bearing at top, spring loaded extruder with pneumatic fitting, Y belt axis tensioner
Ormerod 2: FW: 1.19-dc42 on Duet-WiFi. own build, modifications: GT2-belts, silicone heat-bed, different motors and so on. Printed parts: bed support, (PSU holder) and Y-feet.
Ormerod 1: FW: 1.15c-dc42 on 1k Duet-Board. Modifications: Aluminium bed-support, (nearly) all parts reprinted in PLA/ ABS, and so on.
Re: Strange issues after upgrading from FW 1.16 to 1.17c with Delta
January 15, 2017 12:32PM
Regarding

Quote

After the emergency stop the homing also failed as the Y-tower was way triggered before the other ones

Are you certain that no carriage ever needs to travel up by more than 285mm (which is what you have in your homedelta.g file), even if the nozzle is touching the bed and as far away from one of the towers as possible?



Large delta printer [miscsolutions.wordpress.com], E3D tool changer, Robotdigg SCARA printer, Crane Quad and Ormerod

Disclosure: I design Duet electronics and work on RepRapFirmware, [duet3d.com].
Re: Strange issues after upgrading from FW 1.16 to 1.17c with Delta
January 28, 2017 05:53AM
If I increase the value to 290 the 3DTouch crashes into the bed instead of getting triggered. sad smiley


Slicer: Simplify3D 4.0; sometimes CraftWare 1.14 or Cura 2.7
Delta with Duet-WiFi, FW: 1.20.1RC2; mini-sensor board by dc42 for auto-leveling
Ormerod common modifications: Mini-sensor board by dc42, aluminum X-arm, 0.4 mm nozzle E3D like, 2nd fan, Z stepper nut M5 x 15, Herringbone gears, Z-axis bearing at top, spring loaded extruder with pneumatic fitting, Y belt axis tensioner
Ormerod 2: FW: 1.19-dc42 on Duet-WiFi. own build, modifications: GT2-belts, silicone heat-bed, different motors and so on. Printed parts: bed support, (PSU holder) and Y-feet.
Ormerod 1: FW: 1.15c-dc42 on 1k Duet-Board. Modifications: Aluminium bed-support, (nearly) all parts reprinted in PLA/ ABS, and so on.
Re: Strange issues after upgrading from FW 1.16 to 1.17c with Delta
January 28, 2017 08:38AM
Quote
Treito
If I increase the value to 290 the 3DTouch crashes into the bed instead of getting triggered. sad smiley

Sounds like you are increasing the wrong parameter. I am referring to the XYZ parameters in the first G1 S1 command in homedelta.g.



Large delta printer [miscsolutions.wordpress.com], E3D tool changer, Robotdigg SCARA printer, Crane Quad and Ormerod

Disclosure: I design Duet electronics and work on RepRapFirmware, [duet3d.com].
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