i3 Clone Z-Axis only moves in one direction

Hi Folks,

I'm near the end of the build of a i3 MK2 clone and have run into a problem with the Z-axis motors. Specifically, the Z-axis will move down (and trigger the endstop) but it will only make a quick noise if I try to move it up. M119 shows all endstops open. Min software stops are currently disabled, as I try to set the printer up. Using Marlin 1.1.3 with a RAMPS 1.4. Both motors turn and I've even uncoupled the entire X-axis carriage. I've also reversed the z-axis motor wires and they only go up. Inverted the motor direction in software and they also only go up.

Yes, I've homed it. =)

Any advice? I've definitely done a few searches but haven't solved the problem.

Config.h is as follows (clipped due to posting restrictions):

//===========================================================================
//============================== Endstop Settings ===========================
//===========================================================================

// @section homing

// Specify here all the endstop connectors that are connected to any endstop or probe.
// Almost all printers will be using one per axis. Probes will use one or more of the
// extra connectors. Leave undefined any used for non-endstop and non-probe purposes.
#define USE_XMIN_PLUG
#define USE_YMIN_PLUG
#define USE_ZMIN_PLUG
//#define USE_XMAX_PLUG
//#define USE_YMAX_PLUG
//#define USE_ZMAX_PLUG

// coarse Endstop Settings
//#define ENDSTOPPULLUPS // Comment this out (using // at the start of the line) to disable the endstop pullup resistors

#if DISABLED(ENDSTOPPULLUPS)
  // fine endstop settings: Individual pullups. will be ignored if ENDSTOPPULLUPS is defined
  //#define ENDSTOPPULLUP_XMAX
  //#define ENDSTOPPULLUP_YMAX
  //#define ENDSTOPPULLUP_ZMAX
  //#define ENDSTOPPULLUP_XMIN
  //#define ENDSTOPPULLUP_YMIN
  //#define ENDSTOPPULLUP_ZMIN
  //#define ENDSTOPPULLUP_ZMIN_PROBE
#endif

// Mechanical endstop with COM to ground and NC to Signal uses "false" here (most common setup).
#define X_MIN_ENDSTOP_INVERTING true // set to true to invert the logic of the endstop.
#define Y_MIN_ENDSTOP_INVERTING true // set to true to invert the logic of the endstop.
#define Z_MIN_ENDSTOP_INVERTING true // set to true to invert the logic of the endstop.
#define X_MAX_ENDSTOP_INVERTING false // set to true to invert the logic of the endstop.
#define Y_MAX_ENDSTOP_INVERTING false // set to true to invert the logic of the endstop.
#define Z_MAX_ENDSTOP_INVERTING false // set to true to invert the logic of the endstop.
#define Z_MIN_PROBE_ENDSTOP_INVERTING true // set to true to invert the logic of the probe.

// Enable this feature if all enabled endstop pins are interrupt-capable.
// This will remove the need to poll the interrupt pins, saving many CPU cycles.
//#define ENDSTOP_INTERRUPTS_FEATURE

//=============================================================================
//============================== Movement Settings ============================
//=============================================================================
// @section motion

/**
 * Default Settings
 *
 * These settings can be reset by M502
 *
 * Note that if EEPROM is enabled, saved values will override these.
 */

/**
 * With this option each E stepper can have its own factors for the
 * following movement settings. If fewer factors are given than the
 * total number of extruders, the last value applies to the rest.
 */
//#define DISTINCT_E_FACTORS

/**
 * Default Axis Steps Per Unit (steps/mm)
 * Override with M92
 *                                      X, Y, Z, E0 [, E1[, E2[, E3[, E4]]]]
 */
#define DEFAULT_AXIS_STEPS_PER_UNIT   { 100, 100, 4000, 120 }

/**
 * Default Max Feed Rate (mm/s)
 * Override with M203
 *                                      X, Y, Z, E0 [, E1[, E2[, E3[, E4]]]]
 */
#define DEFAULT_MAX_FEEDRATE          { 200, 200, 3, 25 }

/**
 * Default Max Acceleration (change/s) change = mm/s
 * (Maximum start speed for accelerated moves)
 * Override with M201
 *                                      X, Y, Z, E0 [, E1[, E2[, E3[, E4]]]]
 */
#define DEFAULT_MAX_ACCELERATION      { 3000, 3000, 100, 10000 }

/**
 * Default Acceleration (change/s) change = mm/s
 * Override with M204
 *
 *   M204 P    Acceleration
 *   M204 R    Retract Acceleration
 *   M204 T    Travel Acceleration
 */
#define DEFAULT_ACCELERATION          3000    // X, Y, Z and E acceleration for printing moves
#define DEFAULT_RETRACT_ACCELERATION  3000    // E acceleration for retracts
#define DEFAULT_TRAVEL_ACCELERATION   3000    // X, Y, Z acceleration for travel (non printing) moves

/**
 * Default Jerk (mm/s)
 * Override with M205 X Y Z E
 *
 * "Jerk" specifies the minimum speed change that requires acceleration.
 * When changing speed and direction, if the difference is less than the
 * value set here, it may happen instantaneously.
 */
#define DEFAULT_XJERK                 10.0
#define DEFAULT_YJERK                 10.0
#define DEFAULT_ZJERK                  0.4
#define DEFAULT_EJERK                  2.0


//===========================================================================
//============================= Z Probe Options =============================
//===========================================================================
// @section probes

//
// See [marlinfw.org]
//

/**
 * Z_MIN_PROBE_USES_Z_MIN_ENDSTOP_PIN
 *
 * Enable this option for a probe connected to the Z Min endstop pin.
 */
#define Z_MIN_PROBE_USES_Z_MIN_ENDSTOP_PIN

/**
 * Z_MIN_PROBE_ENDSTOP
 *
 * Enable this option for a probe connected to any pin except Z-Min.
 * (By default Marlin assumes the Z-Max endstop pin.)
 * To use a custom Z Probe pin, set Z_MIN_PROBE_PIN below.
 *
 *  - The simplest option is to use a free endstop connector.
 *  - Use 5V for powered (usually inductive) sensors.
 *
 *  - RAMPS 1.3/1.4 boards may use the 5V, GND, and Aux4->D32 pin:
 *    - For simple switches connect...
 *      - normally-closed switches to GND and D32.
 *      - normally-open switches to 5V and D32.
 *
 * WARNING: Setting the wrong pin may have unexpected and potentially
 * disastrous consequences. Use with caution and do your homework.
 *
 */
//#define Z_MIN_PROBE_ENDSTOP
//#define Z_MIN_PROBE_PIN Z_MAX_PIN

/**
 * Probe Type
 *
 * Allen Key Probes, Servo Probes, Z-Sled Probes, FIX_MOUNTED_PROBE, etc.
 * You must activate one of these to use Auto Bed Leveling below.
 */

/**
 * The "Manual Probe" provides a means to do "Auto" Bed Leveling without a probe.
 * Use G29 repeatedly, adjusting the Z height at each point with movement commands
 * or (with LCD_BED_LEVELING) the LCD controller.
 */
//#define PROBE_MANUALLY

/**
 * A Fix-Mounted Probe either doesn't deploy or needs manual deployment.
 *   (e.g., an inductive probe or a nozzle-based probe-switch.)
 */
#define FIX_MOUNTED_PROBE

/**
 * Z Servo Probe, such as an endstop switch on a rotating arm.
 */
//#define Z_ENDSTOP_SERVO_NR 0   // Defaults to SERVO 0 connector.
//#define Z_SERVO_ANGLES {70,0}  // Z Servo Deploy and Stow angles

/**
 * The BLTouch probe uses a Hall effect sensor and emulates a servo.
 */
//#define BLTOUCH
#if ENABLED(BLTOUCH)
  //#define BLTOUCH_DELAY 375   // (ms) Enable and increase if needed
#endif

/**
 * Enable if probing seems unreliable. Heaters and/or fans - consistent with the
 * options selected below - will be disabled during probing so as to minimize
 * potential EM interference by quieting/silencing the source of the 'noise' (the change
 * in current flowing through the wires).  This is likely most useful to users of the
 * BLTouch probe, but may also help those with inductive or other probe types.
 */
//#define PROBING_HEATERS_OFF       // Turn heaters off when probing
//#define PROBING_FANS_OFF          // Turn fans off when probing

// A probe that is deployed and stowed with a solenoid pin (SOL1_PIN)
//#define SOLENOID_PROBE

// A sled-mounted probe like those designed by Charles Bell.
//#define Z_PROBE_SLED
//#define SLED_DOCKING_OFFSET 5  // The extra distance the X axis must travel to pickup the sled. 0 should be fine but you can push it further if you'd like.

//
// For Z_PROBE_ALLEN_KEY see the Delta example configurations.
//

/**
 *   Z Probe to nozzle (X,Y) offset, relative to (0, 0).
 *   X and Y offsets must be integers.
 *
 *   In the following example the X and Y offsets are both positive:
 *   #define X_PROBE_OFFSET_FROM_EXTRUDER 10
 *   #define Y_PROBE_OFFSET_FROM_EXTRUDER 10
 *
 *      +-- BACK ---+
 *      |           |
 *    L |    (+) P  | R <-- probe (20,20)
 *    E |           | I
 *    F | (-) N (+) | G <-- nozzle (10,10)
 *    T |           | H
 *      |    (-)    | T
 *      |           |
 *      O-- FRONT --+
 *    (0,0)
 */
#define X_PROBE_OFFSET_FROM_EXTRUDER 22  // X offset: -left  +right  [of the nozzle]
#define Y_PROBE_OFFSET_FROM_EXTRUDER 12  // Y offset: -front +behind [the nozzle]
#define Z_PROBE_OFFSET_FROM_EXTRUDER 0   // Z offset: -below +above  [the nozzle]

// X and Y axis travel speed (mm/m) between probes
#define XY_PROBE_SPEED 8000

// Speed for the first approach when double-probing (with PROBE_DOUBLE_TOUCH)
#define Z_PROBE_SPEED_FAST HOMING_FEEDRATE_Z

// Speed for the "accurate" probe of each point
#define Z_PROBE_SPEED_SLOW (Z_PROBE_SPEED_FAST / 2)

// Use double touch for probing
//#define PROBE_DOUBLE_TOUCH

/**
 * Z probes require clearance when deploying, stowing, and moving between
 * probe points to avoid hitting the bed and other hardware.
 * Servo-mounted probes require extra space for the arm to rotate.
 * Inductive probes need space to keep from triggering early.
 *
 * Use these settings to specify the distance (mm) to raise the probe (or
 * lower the bed). The values set here apply over and above any (negative)
 * probe Z Offset set with Z_PROBE_OFFSET_FROM_EXTRUDER, M851, or the LCD.
 * Only integer values >= 1 are valid here.
 *
 * Example: `M851 Z-5` with a CLEARANCE of 4  =>  9mm from bed to nozzle.
 *     But: `M851 Z+1` with a CLEARANCE of 2  =>  2mm from bed to nozzle.
 */
#define Z_CLEARANCE_DEPLOY_PROBE   10 // Z Clearance for Deploy/Stow
#define Z_CLEARANCE_BETWEEN_PROBES  5 // Z Clearance between probe points

// For M851 give a range for adjusting the Z probe offset
#define Z_PROBE_OFFSET_RANGE_MIN -20
#define Z_PROBE_OFFSET_RANGE_MAX 20

// Enable the M48 repeatability test to test probe accuracy
//#define Z_MIN_PROBE_REPEATABILITY_TEST

// For Inverting Stepper Enable Pins (Active Low) use 0, Non Inverting (Active High) use 1
// :{ 0:'Low', 1:'High' }
#define X_ENABLE_ON 0
#define Y_ENABLE_ON 0
#define Z_ENABLE_ON 0
#define E_ENABLE_ON 0 // For all extruders

// Disables axis stepper immediately when it's not being used.
// WARNING: When motors turn off there is a chance of losing position accuracy!
#define DISABLE_X false
#define DISABLE_Y false
#define DISABLE_Z false
// Warn on display about possibly reduced accuracy
//#define DISABLE_REDUCED_ACCURACY_WARNING

// @section extruder

#define DISABLE_E false // For all extruders
#define DISABLE_INACTIVE_EXTRUDER true // Keep only the active extruder enabled.

// @section machine

// Invert the stepper direction. Change (or reverse the motor connector) if an axis goes the wrong way.
#define INVERT_X_DIR false
#define INVERT_Y_DIR false
#define INVERT_Z_DIR false

// Enable this option for Toshiba stepper drivers
//#define CONFIG_STEPPERS_TOSHIBA

// @section extruder

// For direct drive extruder v9 set to true, for geared extruder set to false.
#define INVERT_E0_DIR false
#define INVERT_E1_DIR false
#define INVERT_E2_DIR false
#define INVERT_E3_DIR false
#define INVERT_E4_DIR false

// @section homing

//#define Z_HOMING_HEIGHT 4  // (in mm) Minimal z height before homing (G28) for Z clearance above the bed, clamps, ...
                             // Be sure you have this distance over your Z_MAX_POS in case.

// Direction of endstops when homing; 1=MAX, -1=MIN
// :[-1,1]
#define X_HOME_DIR -1
#define Y_HOME_DIR -1
#define Z_HOME_DIR -1

// @section machine

// Travel limits after homing (units are in mm)
#define X_MIN_POS 0
#define Y_MIN_POS 0
#define Z_MIN_POS 0
#define X_MAX_POS 230
#define Y_MAX_POS 200
#define Z_MAX_POS 200

// If enabled, axes won't move below MIN_POS in response to movement commands.
//#define MIN_SOFTWARE_ENDSTOPS
// If enabled, axes won't move above MAX_POS in response to movement commands.
//#define MAX_SOFTWARE_ENDSTOPS

/**
 * Filament Runout Sensor
 * A mechanical or opto endstop is used to check for the presence of filament.
 *
 * RAMPS-based boards use SERVO3_PIN.
 * For other boards you may need to define FIL_RUNOUT_PIN.
 * By default the firmware assumes HIGH = has filament, LOW = ran out
 */
//#define FILAMENT_RUNOUT_SENSOR
#if ENABLED(FILAMENT_RUNOUT_SENSOR)
  #define FIL_RUNOUT_INVERTING false // set to true to invert the logic of the sensor.
  #define ENDSTOPPULLUP_FIL_RUNOUT // Uncomment to use internal pullup for filament runout pins if the sensor is defined.
  #define FILAMENT_RUNOUT_SCRIPT "M600"
#endif

Does flipping the endstop logic make any difference? If it's signalling as closed it might be stopping the axis movement

Try #define Z_MIN_ENDSTOP_INVERTING false

There's a long process here First use calibration
Do you have a z-Probe?

Also

Initially try these values for Accel and Jerk if your suffering from filament ringing on corners.

#define DEFAULT_ACCELERATION 800
#define DEFAULT_XJERK 8.0
#define DEFAULT_YJERK 8.0

Edited 1 time(s). Last edit at 06/26/2017 08:32PM by jedifraz.

Thanks, jedifraz. I actually solved the problem; turns out I had a bad RAMPS board. Replaced the board and made NO changes to my settings and it worked fine. This explains why isolating and swapping the motors/drivers had no effect.