As I haven't had time to continue exploring actual printing I thought I would plan for the future.....
I find fan noise excessive, both the extruder and PSU fans are loud and full on all the time. Looking at the ATX spec I noted that control of the fan is a manufacturers option, but not implemented by many, however I did find some 'quiet PSU's' that control their fan based on an internal temperature sensor which seems a good idea.
Here is one that I found (random, not evaluated or recommended) that seems to meet all our requirements
[
www.kustompcs.co.uk]
Also they use a 'sleeve bearing fan' for low noise, do you know what type of fan is used on the extruder?
I hope this could be a switched fan option in the future.
Ormerod #007 (shaken but not stirred!)