Retro Fitting Stratasys 3D Printer August 26, 2016 04:00PM |
Registered: 7 years ago Posts: 10 |
Re: Retro Fitting Stratasys 3D Printer August 26, 2016 05:10PM |
Registered: 8 years ago Posts: 3,525 |
Re: Retro Fitting Stratasys 3D Printer August 26, 2016 05:39PM |
Registered: 11 years ago Posts: 5,780 |
Re: Retro Fitting Stratasys 3D Printer August 26, 2016 06:17PM |
Admin Registered: 16 years ago Posts: 13,888 |
Re: Retro Fitting Stratasys 3D Printer August 27, 2016 03:07AM |
Registered: 10 years ago Posts: 14,672 |
Re: Retro Fitting Stratasys 3D Printer August 29, 2016 03:55PM |
Registered: 7 years ago Posts: 10 |
Re: Retro Fitting Stratasys 3D Printer August 29, 2016 03:59PM |
Registered: 7 years ago Posts: 10 |
Re: Retro Fitting Stratasys 3D Printer August 29, 2016 04:02PM |
Registered: 7 years ago Posts: 10 |
Quote
the_digital_dentist
Other's have brought Stratasys machines back to life using stratasys parts. Check that option before you gut it. Haveblue will probably chime in here to tell you more about it. We have two of his restored Stratasys machines at the Milwaukee Makerspace.
If you do end up gutting it, forget Arduino/RAMPS. You have a good quality industrial mechanism that is capable of producing quality prints. Get a 32 bit controller board- Smoothieboard or Duet. The time you will save in configuring and tuning alone will more than make up the difference in the cost of the boards and you'll end up with a better performing and easier to maintain machine in the end.
Re: Retro Fitting Stratasys 3D Printer August 30, 2016 05:09PM |
Registered: 10 years ago Posts: 14,672 |
Quote
BAMFKaleb
Quote
dc42
What size are the stepper motors? Do they have part number labels on them?
They are NEMA 23's
POWERMAX II
Model: M21NRFA-LNN-NS-04
2.8A bipolar series
Made by: Pacific Scientific
Re: Retro Fitting Stratasys 3D Printer August 30, 2016 10:53PM |
Registered: 7 years ago Posts: 10 |
Quote
dc42
Quote
BAMFKaleb
Quote
dc42
What size are the stepper motors? Do they have part number labels on them?
They are NEMA 23's
POWERMAX II
Model: M21NRFA-LNN-NS-04
2.8A bipolar series
Made by: Pacific Scientific
A Duet WiFi should be able to drive those motors adequately. We're limiting the current in firmware to 2A peak per phase at present, but that's 71% of the rated motor current and it's quite common to run 3D printer stepper motors down to 50% of rated current. We plan to increase the current limit to around 2.4A in future firmware. The driver chips themselves are rated at 2.8A if you take the correct precautions in firmware.
The phase inductance of those motors is only 2.8mH according to the datasheet, so 24V should be sufficient voltage to the drivers.
Re: Retro Fitting Stratasys 3D Printer August 31, 2016 09:08AM |
Registered: 7 years ago Posts: 558 |
Re: Retro Fitting Stratasys 3D Printer August 31, 2016 09:22AM |
Registered: 11 years ago Posts: 5,780 |
Quote
PDBeal
That Duet Wifi might be able to do it, but if you can find / buy the parts to put a stratasys controller back on the machine you'll end up with a much better overall system. The slicer software that's used with the stratasys printers is leaps and bounds above and beyond what slic3r or cura produces and you should be able to get the machine to print very accurate without all the hassle most go through with slic3r and fine tuning.
Re: Retro Fitting Stratasys 3D Printer August 31, 2016 09:27AM |
Registered: 7 years ago Posts: 558 |
Re: Retro Fitting Stratasys 3D Printer August 31, 2016 12:20PM |
Registered: 10 years ago Posts: 14,672 |
Quote
BAMFKaleb
Quote
dc42
A Duet WiFi should be able to drive those motors adequately. We're limiting the current in firmware to 2A peak per phase at present, but that's 71% of the rated motor current and it's quite common to run 3D printer stepper motors down to 50% of rated current. We plan to increase the current limit to around 2.4A in future firmware. The driver chips themselves are rated at 2.8A if you take the correct precautions in firmware.
The phase inductance of those motors is only 2.8mH according to the datasheet, so 24V should be sufficient voltage to the drivers.
Would I need just the board or should I buy peripherals? Please email me more details, As I have other questionsfor your product
Re: Retro Fitting Stratasys 3D Printer September 01, 2016 11:11PM |
Registered: 7 years ago Posts: 10 |
Quote
dc42
Quote
BAMFKaleb
Quote
dc42
A Duet WiFi should be able to drive those motors adequately. We're limiting the current in firmware to 2A peak per phase at present, but that's 71% of the rated motor current and it's quite common to run 3D printer stepper motors down to 50% of rated current. We plan to increase the current limit to around 2.4A in future firmware. The driver chips themselves are rated at 2.8A if you take the correct precautions in firmware.
The phase inductance of those motors is only 2.8mH according to the datasheet, so 24V should be sufficient voltage to the drivers.
Would I need just the board or should I buy peripherals? Please email me more details, As I have other questionsfor your product
I know nothing about the Stratasys printers, but here are some other considerations that come to mind:
- What sort of endstop switches does it have? If they are simple microswitches then they will be compatible. If they are optical or Hall effect sensors, then they may or may not be directly compatible with the Duet WiFi, depending on what voltage they are designed to work on. 5V optical sensors can typically be modified to work on 3.3V by changing one or two resistors.
- What voltage does the hot end heater take? If it isn't 24V, then does it use a standard size cartridge so that you can replace it?
- What voltage does the bed heater require and how much current does it draw? Is the bed heater intended to be driven directly from the controller board, or is there an SSR to switch it?
- Is the extruder drive also driven by a stepper motor?
- Does the machine still have a power supply? If so, what voltage does it provide?
- What sort of temperature sensors does it use: thermistors, thermocouples, or PT100 sensors (or something else)?
Regarding slicers, as well as free slicers such as slic3r and Cura there are commercial ones such as Simplify3D. I don't know how Simpilfy3D compares to the the Stratasys slicer.
Re: Retro Fitting Stratasys 3D Printer September 02, 2016 03:28AM |
Registered: 10 years ago Posts: 14,672 |
Re: Retro Fitting Stratasys 3D Printer September 02, 2016 02:24PM |
Registered: 7 years ago Posts: 10 |
Quote
dc42
The Hall effect endstop switches should be compatible with the Duet even if they need 5V, because they usually have open-drain outputs. They may even be 3.3v Hall switches, seeing that the PSU system provided 3.3V. If you can find a component part number on the Hall switches, we can look up the datasheet and see if they need 3.3V or 5V. Or you can just try running them form 3.3V and see if they work, and if not you can investigate further.
You won't need to use the board that produces 5V, 3.3V and 12V from the main 24V supply, unless you want to use 12V fans instead of 24V ones. The Duet produces 5V and 3.3V supplies itself.
For the stepper motors, you need to connect two pairs of coils in series. If the wire colours are standard:
Black and Orange go to one phase of the the driver output
Read and yellow go to the other phase of the driver output
Connect white/black to white/orange
Connect white/red to white/yellow
You have the right idea about how to work out the steps/mm. You will need to measure the belt tooth pitch as well. Setting the steps/mm in the Duet firmware is very easy, you just edit the M92 command in the conifg.g file on the SD card.
Your 24V 7A PSU is insufficient to power the bed heater. Your options are another 24V power supply and a 24V bed heater (or replace the existing 24V power supply by a larger one), or an AC mains voltage bed heater. How large is the bed? The AC mains option is best for really large beds, but requires more safety precautions.
For more info about connecting things to the Duet WiFi, see [duet3d.com].
Re: Retro Fitting Stratasys 3D Printer September 02, 2016 02:43PM |
Registered: 7 years ago Posts: 10 |
Quote
BAMFKaleb
Quote
dc42
The Hall effect endstop switches should be compatible with the Duet even if they need 5V, because they usually have open-drain outputs. They may even be 3.3v Hall switches, seeing that the PSU system provided 3.3V. If you can find a component part number on the Hall switches, we can look up the datasheet and see if they need 3.3V or 5V. Or you can just try running them form 3.3V and see if they work, and if not you can investigate further.
You won't need to use the board that produces 5V, 3.3V and 12V from the main 24V supply, unless you want to use 12V fans instead of 24V ones. The Duet produces 5V and 3.3V supplies itself.
For the stepper motors, you need to connect two pairs of coils in series. If the wire colours are standard:
Black and Orange go to one phase of the the driver output
Read and yellow go to the other phase of the driver output
Connect white/black to white/orange
Connect white/red to white/yellow
You have the right idea about how to work out the steps/mm. You will need to measure the belt tooth pitch as well. Setting the steps/mm in the Duet firmware is very easy, you just edit the M92 command in the conifg.g file on the SD card.
Your 24V 7A PSU is insufficient to power the bed heater. Your options are another 24V power supply and a 24V bed heater (or replace the existing 24V power supply by a larger one), or an AC mains voltage bed heater. How large is the bed? The AC mains option is best for really large beds, but requires more safety precautions.
For more info about connecting things to the Duet WiFi, see [duet3d.com].
CORRECTION: Max input of the power supply is 85-250VAC@7A While Max output is 24VDC@21A I should be in the clear. The large power distribution board had transformers to power the heating units, but I'll be using the heat bed alone most likely, so I should be fine.
Re: Retro Fitting Stratasys 3D Printer September 02, 2016 02:55PM |
Registered: 8 years ago Posts: 153 |
Quote
BAMFKaleb
Quote
BAMFKaleb
Quote
dc42
The Hall effect endstop switches should be compatible with the Duet even if they need 5V, because they usually have open-drain outputs. They may even be 3.3v Hall switches, seeing that the PSU system provided 3.3V. If you can find a component part number on the Hall switches, we can look up the datasheet and see if they need 3.3V or 5V. Or you can just try running them form 3.3V and see if they work, and if not you can investigate further.
You won't need to use the board that produces 5V, 3.3V and 12V from the main 24V supply, unless you want to use 12V fans instead of 24V ones. The Duet produces 5V and 3.3V supplies itself.
For the stepper motors, you need to connect two pairs of coils in series. If the wire colours are standard:
Black and Orange go to one phase of the the driver output
Read and yellow go to the other phase of the driver output
Connect white/black to white/orange
Connect white/red to white/yellow
You have the right idea about how to work out the steps/mm. You will need to measure the belt tooth pitch as well. Setting the steps/mm in the Duet firmware is very easy, you just edit the M92 command in the conifg.g file on the SD card.
Your 24V 7A PSU is insufficient to power the bed heater. Your options are another 24V power supply and a 24V bed heater (or replace the existing 24V power supply by a larger one), or an AC mains voltage bed heater. How large is the bed? The AC mains option is best for really large beds, but requires more safety precautions.
For more info about connecting things to the Duet WiFi, see [duet3d.com].
CORRECTION: Max input of the power supply is 85-250VAC@7A While Max output is 24VDC@21A I should be in the clear. The large power distribution board had transformers to power the heating units, but I'll be using the heat bed alone most likely, so I should be fine.
Thank you so much for eliminating the guesswork out of this!
Re: Retro Fitting Stratasys 3D Printer September 02, 2016 03:48PM |
Registered: 7 years ago Posts: 10 |
Quote
n8bot
Quote
BAMFKaleb
Quote
BAMFKaleb
Quote
dc42
The Hall effect endstop switches should be compatible with the Duet even if they need 5V, because they usually have open-drain outputs. They may even be 3.3v Hall switches, seeing that the PSU system provided 3.3V. If you can find a component part number on the Hall switches, we can look up the datasheet and see if they need 3.3V or 5V. Or you can just try running them form 3.3V and see if they work, and if not you can investigate further.
You won't need to use the board that produces 5V, 3.3V and 12V from the main 24V supply, unless you want to use 12V fans instead of 24V ones. The Duet produces 5V and 3.3V supplies itself.
For the stepper motors, you need to connect two pairs of coils in series. If the wire colours are standard:
Black and Orange go to one phase of the the driver output
Read and yellow go to the other phase of the driver output
Connect white/black to white/orange
Connect white/red to white/yellow
You have the right idea about how to work out the steps/mm. You will need to measure the belt tooth pitch as well. Setting the steps/mm in the Duet firmware is very easy, you just edit the M92 command in the conifg.g file on the SD card.
Your 24V 7A PSU is insufficient to power the bed heater. Your options are another 24V power supply and a 24V bed heater (or replace the existing 24V power supply by a larger one), or an AC mains voltage bed heater. How large is the bed? The AC mains option is best for really large beds, but requires more safety precautions.
For more info about connecting things to the Duet WiFi, see [duet3d.com].
CORRECTION: Max input of the power supply is 85-250VAC@7A While Max output is 24VDC@21A I should be in the clear. The large power distribution board had transformers to power the heating units, but I'll be using the heat bed alone most likely, so I should be fine.
Thank you so much for eliminating the guesswork out of this!
Damn I am jealous of that power supply. Haha.
Re: Retro Fitting Stratasys 3D Printer September 14, 2016 10:13AM |
Registered: 14 years ago Posts: 172 |
Quote
the_digital_dentist
Quote
PDBeal
That Duet Wifi might be able to do it, but if you can find / buy the parts to put a stratasys controller back on the machine you'll end up with a much better overall system. The slicer software that's used with the stratasys printers is leaps and bounds above and beyond what slic3r or cura produces and you should be able to get the machine to print very accurate without all the hassle most go through with slic3r and fine tuning.
You're much better off using a new controller board that doesn't lock you into their software. If you use Stratasys's board, you won't be getting updates to firmware or to the software on the PC unless you pay them for maintenance, and since you're trying to use a decommissioned printer, they probably won't support you at any price. The decommissioned machine's board will probably require a 10 year old version of Stratasys' proprietary slicing software and Cura and Slicer are probably leaps and bounds beyond its capability.
Yes, you'll have to tune thing up yourself, but that only has to be done once, and isn't exactly brain surgery. It is not much different than tuning up any other reprap machine.
Re: Retro Fitting Stratasys 3D Printer September 14, 2016 02:22PM |
Registered: 7 years ago Posts: 10 |
Re: Retro Fitting Stratasys 3D Printer September 18, 2016 08:53PM |
Registered: 7 years ago Posts: 7 |
Re: Retro Fitting Stratasys 3D Printer September 18, 2016 09:25PM |
Registered: 7 years ago Posts: 7 |
Re: Retro Fitting Stratasys 3D Printer September 19, 2016 01:03AM |
Registered: 7 years ago Posts: 7 |
Re: Retro Fitting Stratasys 3D Printer October 08, 2016 07:44PM |
Registered: 7 years ago Posts: 7 |
Re: Retro Fitting Stratasys 3D Printer January 13, 2017 11:38AM |
Registered: 7 years ago Posts: 2 |
Re: Retro Fitting Stratasys 3D Printer June 26, 2017 09:27AM |
Registered: 9 years ago Posts: 12 |
Re: Retro Fitting Stratasys 3D Printer June 26, 2017 11:37AM |
Registered: 10 years ago Posts: 14,672 |
Quote
Tangent1001
I just bought an original dimension (shdm1000). Currently spec'ing out components to retrofit. The new smoothieboard v2 pro looks promising with its beefy stepper drivers. I plan on keeping hardware stock. Leadshine makes an awesome servo driver that takes step and dir as inputs that I plan to use to control the extruder drives.